Tuesday 19 May 2015

Metal Fabrication: Its Processes & Applications

A process in which metal structure undergoes the cutting, bending and assembling processes is known as Metal Fabrication.

Processes of Metal Fabrication

Now we will discuss one by one of each process in detail:


Cutting

Metal cutting is done with the help of different automated and manual tools such as saw, chisel or shear. It also includes process of torching that completes by use of torches and via Computer Numerical Controls (CNC) cutters.

Bending

Metal bending is done with the help of manual or powered hammering. It can also be done with the use of pressure brakes. Most of the CNC-Controlled backgauges utilize hard stops to position cut parts, in order to place bend lines in the correct position. As technology is getting advance, now there are several offline programming software, which can configured to make program for any CNC controlled press brakes machines.

Assembling

The process of assembling joins the pieces of metals through welding and binding with adhesive materials. Sometimes, metal bends appear in the form of crimped seam. For fabrication, structural steel and metal sheets are the usual starting materials.
These materials are mostly present along with welding wire, flux and fasteners that can be used to join the pieces. Human labor and automation manufacturing processes are commonly used products of fabrication, and the shop that specializes in these types of metalwork is called Fabrication Shop.
Most of the end products are not classified as fabrication, either they have similar shape and function. The end products of metalworking, such as machining, metal stamping, forging and casting are not classified as fabrication.

Difference between Fabrication Shop and Machine Shop

Fabrication work overlaps with various metal working specialties. Machine and fabricationshops have overlapping capabilities, but in conceptual manner, fabrication and machine shops are different from each other. In fabrication shop, manufacture deals with metal preparation and assembling processes. Whereas, machine shop enables cutting of metals, but they mostly deal with the parts of machining on different machine tools. Most of the companies, involves in both types of activities that includes in fabrication and machine work.

Practical Applications of Fabrication Work

Blacksmithing Process is the core of fabrication work.  From different aspects, welders, boilermaker, millwrights is also included in fabrication work.

Metal fabrication is one of most the important process in field installations. It involves in the construction of machines as well as structures made from different types of raw material. Fabrication shop may involve in most of the processes like welding, cutting, forming and machining. These large fabrication shops offer additional value to their customers by limiting the need for purchasing personnel to locate multiple vendors for different services.

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